#weavewednesday for @gregimoore and @fonystark showing how the #fanuc #robot produces a #circle #weave at various travel speeds. This type of weave pattern is good for bridging gaps and #welding #aluminum
#weldbot #fanucweldbot #wickedweaverpattern #wickedweaves
#weldbotwednesday with a customer submitted photo showing the advantage of being able to position the part as needed for putting welds in nominal positions. This part weighs 700lbs and the #weldbot #positioner does it with ease allowing for reduced cycle times over manually moving the part.
#fronius #fanuc #fanucweldbot
#soundon🔊
We have a link in our story today from @froniusweldingusa that gives a detailed description of #teachmode
This video illustrates that teachmode provides more than just visual feedback but also auditory feedback. As the robot is moved left to right and up and down you can hear the wire making contact with the part and the #cmt #servomotor reacting to the continuity of the circuit. When you are perfectly aligned in the joint it is silent.
This is most helpful when #programming in dark areas or extremely hard to see inside corner welds. Another great tool from #fronius helping us to perform beyond the customers expectations.
#froniuswelding #froniusfriday #weldbot #fanucweldbot #letsgetconnected #whatsyourweldingchallenge
#soundon🔊
#migmonday with #fronius #synchropulse #migwelding on #stainlesssteel
This process allows you to set two different wire feed speeds, along with controlling how quickly they are switched back and forth. This provides another level of control to the heat input and helps to squeeze the maximum possible travel speed.
The #audio is #awesome and the #smoke is pretty cool as well!
#weldporn #weldinglife #weldingmachine #weldingshop #migwelding #weldingmostwanted #welding #weldingsmostwanted #fanucweldbot #pulsewelding #tankwelding #weldbot #fanucweldbot #fanuc #instatechnology #instabot #igdaily
The #fronius can switch from #pmc to #lsc without ever turning off the #arc in just #milliseconds a clear example of going from a very #hot 🔥 #process to a very #cold process. The way that the small puddle grows out of the large puddle is just #awesome. The options are endless with @froniusweldingusa
#weldbot #fanucweldbot #primeweld #welding #stainless #stainlesssteel #weldingporn #weldinglife #weldingart #migmonday #robotics #robotech #roboart #technology
Install is done, detail work is done, now for some #weldbot #training for this #robotic #welding #system
#fanuc #fanucweldbot #fronius
#weavewednesday
See the previus post for details of this photo.
#weldbot #fanucweldbot #weldbotwednesday
#weavewednesday
Here is a #illustration of how travel speed affects #weave pitch and #frequency
Weave is set at 3 #hertz , 5mm #amplitude
First pass is at 10 inches per minute
Second pass is at 20 inches per minute
Third pass is at 30 inches per minute
It is important to note that with a "move" type dwell on the #fanuc #robot it will always maintain #linearvelocity and sacrifice first frequency and then amplitude in order to do so.
Full video is on igtv
#weldbot #fanucweldbot #fronius #learnsomething #weldbotwednesday
#migmonday with the #fanuc #robot and #fronius #pulsewelding
Settings are:
90/10 gas
.045" L-50 wire
560ipm Wire Feed Speed
-2 Trim
-2 Arc Dynamics
21 inches per minute travel speed
#weldbot #fanucweldbot #pressurevessel #weldporn #weldingrobots #industrial #primeweld
#froniusfriday and the last one with this cell as it ships out on #migmonday
The #fronius torch dress out is super clean 👌
#fanuc #fanucweldbot #nofilter #weldbot #fanucornothing
#migmonday with a #welding #simulation done in #fanuc #weldpro
Check out the video on #youtube , link in bio!
#migmonday #fronius #weldporn #pmc #weldbot #fanucweldbot
#froniusfriday Those who know, know. If not you need to get some #froniuswelding #equipment
#weldbot #fanucweldbot #fronius
#migmonday with #fronius #aluminumwelding
Notice that at the start of the first weld the wire is making contact with the part, normally this would cause a burnt contact tip or a sporadic arc start. However the fronius is able to detect the wire contact and removes it prior to starting the #weld
Listen for the hot start and craterfill done at the end of the welds, fronius makes it easy for both of these as you just specify the WFS and time for each.
Stay until the end of the video to watch the #oxide burn 🔥
-5356 3/64" wire @ 600ipm wire feed speed with #synchropulse and a #delta of 100imp. Travel speed is 20ipm with final weld size at 8mm
#weldbot #fanucweldbot #froniuswelding #aluminumwelding #migmonday #primeweld #fanuc #weldporn
#workingtheweekend #developing #weld parameters with the #fronius machine. A 3/8" single pass is achieved with #synchropulse #pmc ##pulswelding Meaning that we set a HIGH and LOW wire feed speed as we also control how much time is spent with both parameters
#froniuswelding #froniususa #fanucweldbot #weldbot #instatech #primeweld
Ever weld at 170 inches per minute? With #fronius if it is possible then they can do it! With #cmt we were able to #weld this outside corner, notice the lack of #spatter and how nicely the #equipment starts and ends the weld.
#froniuswelding #froniususa #weldbot #fanucweldbot #fanuc #weldbotwednesday #industrialrobots #robotwelding #automation #instatech #ratemyweld #weldporn #welder #weldinglife #primeweld
#weldbotwednesday we tore off a #lincolnwelder and replaced it with a #fronius push/pull #cmt setup. Compared to the #rapidarc process we were able to almost double the travel speeds with #pmc
Notice the attention to detail in the pull feeder, not only did the put a #led light so that you can see but they also made the guide tubes clear so that you can have visual confirmation of both liners being in place and the proper length 👌
A little more cable routing and this #replacment is done!
#weldporn #fanuc #fanucweldbot #froniuswelding #froniususa #robot #robotwelding
#fronius automatic tip changing! Contact us for more info!
#migmonday #weldbot #fanucweldbot #fanuc
#migmonday with #troubleshooting #tips
Keep in mind that when you have a welding related problem it could the #sum of many problems vs just one problem.
Make sure that contact tips are tight as well as all surfaces that transfer #welding #current , these surfaces also provide cooling and are super critical.
If using anti-spatter apply it long before welding to allow the water (#hydrogen) to evaporate.
The before and after pictures shown here were mostly solved with the simple items listed above.
#weldporn #fanuc #fanucweldbot #weldbot
#day3 of #assembly complete, the fast flashfold doors will provide great #physical and #flash protection from the #robot and #weldflash Next up is a ton of #electricalwires and #plcprogramming
#fronius #fanuc #fanucornothing #weldbot #fanucweldbot #controlsengineer #mechanicalassembly #instadailyphoto
#day1 of #assembly #complete , the #fronius #cmt wrlder is going to make this cell a #homerun
#weldbot #fanucweldbot #technical #roboticengineering #welding #machinery #machining #cnc #froniuswelder
#wiresense is a #fast and #easy tool to help with finding the #weld location. #fronius continues to lead the #industry with #cuttingedge #technology for #roboticwelding
#weldbot #fanuceldbot #instatech #futuretech #robotics #roboticsengineering #smartautomation #adaptivewelding
#froniusfriday setting up a new welder on a new #robot , no better combo exists. Enjoy the weekend even if you are working! When working with the best equipment be sure to have the best #tools
#froniususa #froniuswelding #fronius #fanuc #fanucweldbot #weldbot #technology #thefutureisnow
Photo sent in from our #customer for #weldbotwednesday of the latest #weldbot cell post install. Super #clean super #safe and time to #produce parts! Thanks to everyone that helped on this one!.
#fanuc #fanucornothing #fanucweldbot #roboticwelding #instatech #instadaily
#weldbotwednesday with some L-56 wire and #rapidarc® pulse #welding. Material surface conditions can make a break #weld #appearance so always weld clean parts!
#fanuc #fanucweldbot #weldporn #weldeverydamnday #robotic #robotics #weldbot #smoothasglass
#weldbotwednesday with a quick demo of our turntable system before it ships tomorrow. The @nabtescomotion #gearbox is super smooth and quiet!
#fanucweldbot #weldbot #fanuc #fanucornothing #welding #mechanical #insttech
#weldbot #update , just adding the finishing touches to a system that ships next week. A very #compact #turntable system for #welding #steel fittings.
#migmonday #fanucweldbot #fanuc #fanucornothing #smartstrongyellow
#repost from @grayjaxwelding
#loveit
#awesome #happybirthday #froniuswelding
🔥Sound On! 🔥
#soundon for #froniusfriday with #pmcrippledrive on #aluminum and the TPSi from #fronius. Notice how clean the wire is when it burns back, no big ball of melted wire that would cause problems when reigniting the #arc
The #smoke is #mesmerizing and #oddlysatisfying the way it is visible when the arc lights
#weldbot #fanucweldbot #photooftheday #instagood #welding #fabrication #instatech #aluminumwelding #weldporn #robot #robotic #weldinglife #weldingsmostwanted
#weldbotwednesday with #fronius synchropulse making a 8mm weld on 10mm plate, just under 1mm of penetration at the root. Base material is 6061 and wire is 40 series. It's just to easy with #froniuswelding
#froniususa #weldbot #fanucWeldBot #weldporn #ratemyweld #aluminumwelding #aluminum #aluminumfabrication #weldingwednesday
A good example of coordinated motion and the challenges that come with it. When moving the part liquid metal wants to flow with gravity. During the straights we use synchro-pulse and then we use PMC Ripple to cool the puddle at the start of rotation.
#froniuswelding #fronius #fanuc #fanucweldbot #weldbot #instadaily #instatech #welding #weldporn #pmc #pmcrippledrive #audiophile